Erection and Commissioning

ADVANCED ERECTION & COMMISSIONING SERVICES FOR TURBINES & ROTATING EQUIPMENT

We don’t just install equipment. We launch futures — safely, precisely, and ahead of schedule.

In high-stakes energy and process projects, the difference between success and costly delays often comes down to flawless erection, perfect alignment, and confident commissioning. Turbo Engineering Services Global delivers OEM-
independent, turnkey erection and commissioning solutions that bring new installations, post-overhaul restarts, and major upgrades online with maximum reliability and minimum risk.

We support the full spectrum of critical rotating assets:

Gas Turbines

Steam Turbines

Wind Turbines

Centrifugal, Axial, Screw & Reciprocating Compressors

Process, API & Utility Pumps

Gearboxes & Drive Systems

Motors, Engines, Generators & Alternators

Industrial Fans, Blowers, Agitators, Mixers, Extruders & auxiliaries

Our structured, risk-mitigated methodology — powered by certified field engineers, laser-precision tools, advanced instrumentation, and rigorous QA protocols — ensures safe startup, optimal performance, and long-term operational confidence for clients across power generation, oil & gas, renewables, petrochemicals, mining, and heavy industry worldwide.

Core Erection & Commissioning Capabilities

Detailed Site Preparation & Readiness Planning

Proactive foundation-to- final checks:

Civil & structural interface validation (foundation bolts, grouting, anchoring)
Utility tie-ins (lube oil, cooling water, steam/gas, electrical)
Risk assessments, lifting plans & logistics coordination We confirm site readiness before mobilization – eliminating surprises.

Ultra-Precision Shaft, Coupling & Rotor Alignment

Laser & 3D metrology mastery:

High-accuracy laser alignment systems (real-time, live-move
corrections)
Geometric levelling, soft foot elimination & thermal growth
compensation
Multi-coupling train alignments & rotor-to-casing clearance verification
Achieving tolerances that exceed OEM specs for vibration-free, efficient operation.

Systematic Assembly & Installation Expertise

Controlled, step-by-step execution:

Heavy-lift coordination & rotor insertion
Major component assembly (casings, diaphragms, blades, bearings)
Auxiliary system integration (lube/seal oil, control systems, piping)
Full traceability with digital checklists & photo/video documentation
Precision at scale — from single machines to complete trains.

Instrumentation, Controls & Monitoring Integration

Seamless system handshakes:

Sensor calibration, wiring & loop checks
Control system commissioning (DCS/PLC integration, trip logic
validation)
Condition monitoring setup (vibration, temperature, pressure)
Functional logic & interlock testing Ensuring intelligent, responsive operation from first rotation.

Comprehensive Pre-Commissioning Inspections & Dry Testing

No shortcuts — full system verification:

Mechanical run-downs, electrical megger & hipot testing
Lube oil flushing & cleanliness verification
Valve stroking, leak checks & pressure testing
Borescope inspections & final clearance measurements Asset cleared only when every parameter is green.

Step-by-Step Operational Commissioning & Performance Validation

Safe, controlled ramp-up to full load:

No-load to full-speed synchronization & load acceptance
Performance curve validation (efficiency, heat rate, output)
Vibration & noise signature analysis
Final handover with baseline data, training & long-term monitoring recommendations Startup success — documented, repeatable, and optimized

How We Work

Our best practices ensures precision and reliability at every stage. From inspection to final validation, we deliver engineered repair solutions that extend equipment life.