Expert Turnkey Overhauls for Turbines & Critical Rotating Equipment
From emergency restarts to full capital overhauls — we deliver flawless performance restarts, compressed schedules, and extended asset futures.
At Turbo Engineering Services Global, we specialize in OEM-independent, turnkey overhaul solutions for the full spectrum of critical rotating machinery:
Gas Turbines
Steam Turbines
Wind Turbines
High-Speed Compressors (Centrifugal, Screw, Axial, Reciprocating)
Process, API & Utility Pumps
Motors & Engines
Generators & Alternators
Industrial Fans & Blowers
Gearboxes & Drive Systems
Agitators & Mixers
Extruders
All associated auxiliaries
Serving power generation, oil & gas, petrochemical, LNG, renewables, mining, and heavy process industries worldwide, our expert teams execute shutdowns, emergency recoveries, and multi-site capital projects with unmatched precision, safety, and speed across world.
Backed by seasoned field engineers, state-of the-art tooling, advanced metrology, NDT capabilities, and high capacity testing systems, we turn complex overhauls into predictable, high reliability outcomes.
Core Overhaul Capabilities – Engineered for Excellence
Detailed Inspection & Forensic Assessment
Complete teardown with cutting-edge diagnostics:
- Phased-array UT, eddy current, MPI, DPI, high-resolution boroscopy
- 3D laser scanning, material analysis & hardness mapping
- Root-cause failure investigation & digital condition reporting. We identify every issue upfront — enabling targeted, efficient repairs.
Precision Component Restoration & Repair
High-value parts brought back to peak condition (or upgraded):
- Rotor weld repair, straightening & blade/nozzle refurbishment
- Diaphragm, carrier, casing crack stitching & flange recovery
- Bearing, seal, labyrinth & auxiliary component remanufacture Proven restoration techniques that restore — and often exceed — original performance.identify every issue upfront — enabling targeted, efficient repairs.
Advanced Machining & Surface Refurbishment
Micron-level accuracy with modern technologies:
- CNC precision machining, grinding & turning
- Laser cladding, HVOF coatings & controlled welding
- Specialized resurfacing for erosion, corrosion & thermal fatigue resistance Dimensional integrity and surface performance fully restored.
High-Precision Dynamic Balancing
Low- and high-speed balancing to exacting standards:
- ISO G1.0 / G0.4 (or tighter) quality grades
- Full operating RPM capability
- Vibration reduction & extended bearing/component life Essential for smooth, reliable, long-term operation.
Expert Reassembly & Precision Alignment
Meticulous rebuild & optimization:
- Laser shaft/coupling alignment & geometric leveling
- Controlled torquing, clearance verification & system integration
- Full auxiliary & subsystem checks Perfect mechanical harmony ensured from day one.
Rigorous Testing & Performance Validation
Pre-start assurance & baseline establishment:
- Functional, no-load & run-in testing
- Final NDT, dimensional, vibration & runout verification
- Comprehensive as-overhauled documentation & digital handover package Asset released only when it meets or surpasses reliability & efficiency targets.
How We Work
Our best practices ensures precision and reliability at every stage. From inspection to final validation, we deliver engineered repair solutions that extend equipment life.
Precision Repair Execution
Balancing & Functional Checks
Final Quality Assurance
Inspection & Damage Evaluation
Engineering Analysis & Repair Planning
Industries We Serve
Power Generation
Oil & Gas
Refineries & Petro
Fertilizers
Steel & Cement
