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REVERSE ENGINEERING FOR ALL ROTATING EQUIPMENT – PRECISION REBORN, GLOBALLY DELIVERED

We decode legacy assets, upgrade performance, and eliminate obsolescence — forever.

In a world of discontinued OEM spares, aging fleets, and rising downtime costs, Turbo Engineering Services Global turns obsolete, damaged, or unavailable components into high-performance, guaranteed spares through world-class reverse engineering.

Using Faro portable coordinate measuring arms, high-resolution 3D laser scanning, and advanced CAD/CAE platforms, we capture every micron of your existing turbine, compressor, pump, gearbox, fan, or any rotating equipment — even in-situ at your plant.

The result? Complete digital twins, production ready drawings, material specifications, and a permanent data repository that belongs to you enabling rapid, on-demand manufacturing of fit-form-function (or better) replacements whenever you need them.

Why Reverse Engineering with Turbo Engineering is Game-Changing

In-Situ or Workshop Scanning — No need to ship heavy rotors or casings. We bring Faro Arm + 3D scanners to your site (or handle in our facility).

Sub-Millimeter Accuracy — Capture complex geometries, worn profiles, blade airfoils, impeller vanes, labyrinth seals, and distorted casings with micron-level precision.

Full Digital Twin Creation — Parametric 3D models in SolidWorks, NX (Unigraphics), Creo/Pro-ENGINEER — ready for manufacturing, FEA, CFD, or future upgrades.

Material Reverse Engineering & Upgrade — Chemical composition analysis, hardness testing, microstructure evaluation, and recommendation of superior alloys/coatings for longer life & better performance.

Permanent Client-Owned Repository — Your scanned data, drawings, and BOMs stored securely — instant access for urgent spares, no re- scanning ever required.

Fitment & Material Guarantees — Every manufactured spare comes with dimensional certification, material certs, and performance warranty — engineered to match or exceed original specs.

From Legacy to Next-Gen — Breathe new life into 1960s turbines, obsolete compressors, discontinued pump impellers — with modern materials, improved tolerances, and enhanced durability.

Core Reverse Engineering Capabilities

On-Site / In-Situ 3D Scanning & Metrology

Faro Arm + laser scanning for rotors, casings, blades, diaphragms, impellers, shafts, bearings, seals — even while partially assembled

Advanced 3D Modeling & Parametric Design

SolidWorks, NX/Unigraphics, Creo — fully editable models with manufacturing drawings, GD&T, weld maps, and assembly instructions.

Material Analysis & Metallurgical Upgrade

Spectroscopy, PMI, hardness mapping, SEM/fractography — identify original material and propose upgrades (e.g., higher creep resistance, better erosion/corrosion protection).

Manufacturing-Ready Output

Complete package: 2D/3D drawings, CNC toolpaths, BOM, heat treatment specs, NDT requirements — directly feeding our precision manufacturing cells.

Performance Validation & Testing Support

Post-manufacture CMM inspection, dynamic balancing, and optional FEA/CFD to confirm upgraded performance before installation

Global Rapid Response & Data Security 24/7

mobilization to remote sites, secure encrypted data transfer, client-owned IP — trusted by operators in EU, MENA, Asia, Africa, and beyond.

Industries & Equipment We Serve

Steam & Gas Turbines (all classes, legacy to modern)
Centrifugal, Axial, Screw & Reciprocating Compressors
High-Energy Process & Boiler Feed Pumps
Industrial Fans, Blowers & ID/FD Fans
Gearboxes & High-Speed Drive Systems
Extruders, Agitators & Mixers
Any critical rotating asset facing obsolescence or long lead times

Industries We Serve

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Power Generation

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Oil & Gas

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Refineries & Petro

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Fertilizers

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Steel & Cement

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Mining

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